Air Blaster is not working properly, In many industrial sectors, air blasters are crucial devices and can serve as an effective and inexpensive solution to bulk flow problems which are too difficult, costly, or dangerous to handle using conventional techniques. 

Air blasters also help minimize maintenance and downtime, making system operations seamless. However, there are instances when air blasters fail to perform optimally. 

In this article, we discuss one of the common problem that people often asking to us that is air blaster is not working what to do. So now in this blog we are takling about some factors that may be directly contributing to ineffective performance of air blasters and provide solutions to resolve such issues. 

Position and Angles on Site

One of the more frequent concerns with air blaster operations is improper spacing, especially with respect to working inclination and relation with other pieces of equipment.

When air blaster is not working properly, it is often due to the incorrect positioning of the air blaster. To operate correctly, each chamber of the air pressure has to remain above water level, and incorrect angles may impede airflow. To fix this problem, make sure that the air intake hole of the air blaster is not placed underwater.

Moreover, not drowning all chambers by forcibly filling them with air prior to firing may increase stream performance. Furthermore, an air filter will aid by eliminating excess vapor in the air lines which would otherwise affect efficiency.

Nozzle Misalignment

A misaligned air blaster nozzle can cause an ineffective air blaster due to lack of pressure. This may arise as a result of loose or disconnected fittings, and an internal obstruction preventing the slider from moving and become the reason why air blaster is not working properly. 

To solve this problem, check the air blaster and nozzle for loose fittings and obstructing parts. If the slider feels loose, disassemble your air blaster to look for wear or broken connections that may be present.

Wet Compressed Air

Using wet compressed air is one of the most common problems that an air blaster will face. This issue comes from constrained or improperly managed start, stop or cooling cycles in small air compressors. 

Wet compressed air can create condensation within the system which causes blasting difficulties. Installing an air dryer that holds a dew point of no warmer than -25° F will solve the problem. It can be serviced frequently to ensure lower blasting pressure and dry air flow through the blaster.

Nozzle and Abrasive Materials That Are Too Old

A lack of performance from the air blaster often indicates that air blasters are not working as they should due to worn-out abrasives. After use, all abrasives have a maximum cycle limit that will eventually lead to them being ineffective. 

The nozzle on the air blaster may also be worn out which will lead to increase venturi resistance and hence, more air will be needed to push the abrasive through the nozzle. In this scenario, optimal performance will be achieved by replacing the worn-out pieces with new ones of the same size.

Neglected Maintenance and Servicing:

Like any other machine, air blasters require upkeep and maintenance to guarantee that the works as intended. Shot weaknesses might imply that the compressor is having difficulty maintaining the needed pressure. Routinely checking the air’s hose for extreme bends and stiff kinks and changing the defective parts will prevent low air pressure and guarantee proper function.

Also, the air line should be as short as practical to prevent pressure drops. Loose abrasives must be kept in sealed containers to enable them to maintain their potency. Oil filters in air lines will reduce contamination which will lead to cheaper repairs in the future.

Air Blaster that is Incorrectly Sized

One more reason why air blaster is not working properly, Possessing the wrong size of air blaster may also lead to low operational outputs. In the event air blaster size is too small, it may be impossible to achieve the required pressure to remove materials from surfaces. The air blaster must be selected with regard to the requirements of every operation.

Fixing the Problems Associated with Air Blasters

In case an air blaster fails to perform normally, use of Ubon India air blasters is one of the options. For instance, Ubon India has made available air blasters which are dependable and guarantee top level output and longevity. Ubon India’s air blaster service team is also available to help with repairs and configuration changes to restore optimal operational parameters.

Furthermore, wear and efficiency loss obstructions, Ubon India nozzles parts help in ensuring that air blast systems perform efficiently without faults. Spare parts have greatly reduced operational and maintenance downtime since they are manufactured from the best materials available.

Conclusion

The right steps must be taken to troubleshoot the problems even in the best air blaster servicing systems, including examining its positioning, checking for wet compressed air, or determining if there is component wear. 

It’s also important to have a scheduled periodic check and servicing of your equipment. For further help, Ubon India is a reputable supplier of air blasters, servicing nozzles and other associated parts. Doing business with Ubon India guarantees that your equipment is in good working condition. 

Because air blasters will be able to operate at peak performance, optimization of work processes can be achieved resulting in reduced downtime and production interruptions.

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